Integrated Packaging Lines Weigh and Bag Various Types of Cereals

Santiveri Healthy Food and Natural Alternative MedicineIn 1885, a young man named Jaime Santiveri in Barcelona, Spain was diagnosed with a severe lung disease. He tried every type of medicine available in the market at the time. The only option was to try a natural, alternative medicine and luckily for him, it was the right solution. With a healthy lifestyle and alternative medicine, Jaime Santiveri was able to successfully recover from the disease. So in 1914 he opened his first factory in Spain, where he produced his own products and the company has never stopped since.

Today, Santiveri S.L. packs various types of genuine and healthy products. Cereals and bakery products are weighed and bagged on  Hayssen Logic 35 vertical form fill seal machines. The packaging line is equipped with special accessories for creating stand-up  quad bags, ranging in size from 100g to 1Kg. In order to make perfect bags, the VFFS includes a nip drive metering roll, heated plate system and updated quad sealing system. The end result is a perfectly sealed and formed quad bag at production rates of more than 40 bags per minute. The nip roller system simplifies and secures the film movement avoiding film slip while increasing speed, as well as extending the life of silicone pull belts.

The customer visited Hayssen’s Italian factory in Padova and tested the Logic machine before it shipped to Spain. Javier Santiveri, grandson of the first Santiveri, says of this most recent order, “I buy Hayssen because I have several Simionato VFFS systems and through the years the service has evolved to meet our needs and we are satisfied.”

For additional information on Santiveri S.L., visit the website http://www.santiveri.com/en/home

 

Does your packaging application require daily sanitation?
Check out this video to see how simple and fast it is to washdown the Simionato Logic vffs bagger.

If product residuals are not removed promptly they may form deposits and seriously damage rollers, which can create considerable friction with film feeding and ultimately leading to tearing of the film. If you want to keep your bagger timeless, you need to clean it regularly, and it’s simple to do on the Logic bagger. For more information, contact sales@hayssen.com.

 

 

T Wilson and SonsT.Wilson’s fresh carrots packaged on Hayssen Flexible Systems VFFS machine

T.Wilson and Sons (Farmers) Ltd, a family-run business in Merseyside, England, farms a wide variety of high quality fresh produce. In order to pack all their fresh products, T.Wilson relied once again on Hayssen Flexible Systems’ technology, specifically a Simionato Logic vertical packaging machine.

During the Pre-Dispatch Inspection, Rob Wilson explained his decision to buy the Logic bag maker, “I need a machine that is easy to use and when switched on, it just works. This is what I will get with the Simionato Logic 35 bagger. It is a simple machine, versatile and long lasting.”Logic VFFS

The customer’s existing weighing system feeds the Hayssen vertical packaging machine with fresh carrots. The carrots then fall into a custom-made cone and a forming tube. The tube has a shatterproof mechanism, which eliminates any problems related to film breakage during the product flow.

For additional information on all products, visit the website www.hayssen.com.

 

AuraConstant investment in people and equipment has made Five Star Fish one of the most respected suppliers to the Foodservice market.  The UK’s leading supplier of fish products, Five Star Fish, based in Grimsby, has recently purchased two turnkey solutions from Hayssen Flexible Systems.

Five Star Fish, part of the 2 Sisters Food Group, is a primary and secondary whitefish processor specialising in a wide range of bespoke fish products, for the catering and foodservice market. Their products consist of fresh fish products,IQF, breaded and battered fish. Five Star Fish

Mike Samphire, Engineering Manager at Five Star Fish, was delighted with their new Aura VFFS machines, the installation and performance.

“The install and commissioning phase went well and according to plan, which meant there was no disruption to our overall production requirements. With Hayssen Flexible Systems’ help we were able to find the ideal full technical solution to suit our budget,” comments Mike Samphire.

As part of the project, Hayssen Flexible Systems offered Five Star Fish a pre-shipment inspection and operator familiarisation, allowing them to review the machines prior to arrival on site.

“We had regular communication with Hayssen Flexible Systems’ project management team throughout the entire order process, keeping us up to date with what was happening with our systems during the entire manufacturing process. The support from customer services, including the availability of spares from Nottingham was a definite bonus for us.”

Due to production demands, Five Star Fish needed their new machines a week earlier than originally expected. Hayssen Flexible Systems was able to meet this late request and achieved the early delivery. The Aura 450LF VFFS intermittent packaging machines complete with Yamato weighers were installed in two days over a weekend, enabling production to catch up the backlog after the first shift, thereby ensuring that there was no disruption.

Five Star Fish’s Aura 450LFs are currently on site packing pillow packs of IQF breaded fish fillets at various weights ranging from 220g – 2700g at speeds of approximately 60ppm.

For additional details regarding this case study, please contact info@hayssen.com

 
SGL Co-Packing Novus VFFS

The new Novus 350 packing machine in situ at SGL Co-packing's clean room at one of its factories in Nelson, Lancashire, UK

SGL Co-packing Limited, the Nelson, Lancashire-based contract packer and contract manufacturer, reports that it has invested in new packaging equipment this year in response to customer demand – extending its ability to provide flexible, high-speed packing solutions. The company is a wholly owned subsidiary of The Keswick Enterprises Group – the UK-based supply chain services specialist.The investment includes a new Novus 350 continuous motion vertical form fill and seal packing machine from Hayssen Flexible Systems. This robust, reliable and flexible unit may be adapted to create various pack styles – including quad pack, Doy and block bottom, as well as the standard pillow pack.

SGL Novus CloseUp

The new Novus 350 will extend SGL Co-packing's ability to provide flexible, high-speed packing solutions

Andrew Palmer, Chairman of SGL Co-packing, commented: “We are looking to build on our success as a leading UK co-packer by investing further in systems and equipment to support the development of customers’ products. The new Novus machine meets our requirements for high quality, flexibility and cost-effective operation, and has already generated considerable interest from existing and prospective customers.”

For more information please see www.keswickenterprises.com or www.hayssen.com.
 

Fenmarc Produce ltd, based in Elm, Cambridgeshire, has been growing, preparing, packing and supplying vegetables to major multiples and wholesale markets for over 40 years. Starting off as a farming co-operative, established by growers, Fenmarc offers superior customer service using its vast knowledge of farming and food processing. Today Fenmarc is one of the leading fresh produce suppliers in the UK, employing over 400 colleagues.

Fenmarc has various baggers on site, including one of Hayssen Flexible Systems’ intermittent VFFS machines.

After attending Hayssen Flexible Systems’ imPACKED show, Fenmarc decided to purchase the Novus 350 exhibition machine. One of the many advantages of purchasing the Novus was that Fenmarc could purchase the machine on a very short delivery time. The Novus continuous motion packaging machine allows Fenmarc to produce packs at an increased output.

“Our existing Sandiacre intermittent machine has always been extremely reliable, but we were interested to see what improvements a new machine could offer,” explains Gary Nassau, Site Engineering Leader at Fenmarc. “After seeing demonstrations of the Novus’ capabilities at the imPACKED show in Nottingham, we decided to purchase the machine. The customer service and spares delivery from Hayssen Flexible Systems has always been superb and was another key factor in our decision.”

The Novus 350 VFFS packaging machine offers benefits, such as high speed capabilities, packing bags of up to 200 bags per minute, dependent on film and product. The Novus’ modular assemblies and user interface facilitate easy and quick format changeovers, allowing customers the flexibility to switch between bag styles and sizes with ease. For more information, regarding the Sandiacre Novus continuous motion packaging machine, please contact  sales@hayssen.com or check out some videos of the Novus in action on Hayssen’s  YouTube channel.

 

Popular Italian chip company, AMICA CHIPS, relies on Logic to meet required speeds

AMICA CHIPS can be found anywhere and everywhere in Italy. Founded in 1990, AMICA CHIPS is based in Castiglione delle Stiviere, close to the biggest lake in Italy, Garda Lake. The company most recently purchased Simionato’s Logic 35 bagger with ATOM radial combination weigher to package a new product line of Alfredo chips; the product’s namesake is from Alfredo Moratti, one of the company’s two founders.

Currently, AMICA CHIPS has more than 30 Simionato systems installed, with the typical combination of a double Logic bagger system integrated with RCW 8+8 Boost scales. Mr. Alfredo Moratti, President of AMICA CHIPS comments on the lasting relationship that has grown over the years, “We have been working with Simionato for 20 years and continue to rely on them today. AMICA CHIPS is one of the leaders in Italy due to our great people, products, and efficiencies. We have evaluated many types of packaging equipment technologies and have found Simionato to be the most reliable technology and service partner for us. Today we have more than 30 Simionato packaging systems running around the clock 7 days per week producing precise weight bags that look great on our customers’ shelves.”

AMICA CHIPS has recently invested significantly in their manufacturing processes to position for the future. Product weighing and packaging is a critical part of Amica’s process. Mr. Giovanni Bruschi, Technical Director of AMICA CHIPS adds, “Our production people want nothing other than Simionato systems, given their reliability and simplicity of operation.  Simionato continues to meet our innovation needs  and I know I can rely on them for our future developments.”

To learn more about the Logic bagger and RCW/ATOM scales, visit www.simionato.com.

 

AtaKey Patates Gida A.Ş., based in Turkey has installed three Novus 350 continuous motion packaging machines in their new french fry factory. Erhan Cansu, Board Member of AtaKey who led up this project was aware of Hayssen Flexible Systems’ impressive track record for successful installations of french fry packaging machines throughout the world. AtaKey’s three Novus 350 baggers are packing 1kg and 2.5kg pillow packs of frozen french fries at speeds of 85ppm and 50ppm respectively.

Hayssen Flexible Systems has a wide amount of experience selling machines in to the Turkish market and ensures customers’ needs are met through local agent Elbak, based in Turkey. The company has installed over 40 VFFS machines in the past two years to the french fry industry, in countries such as USA, Turkey, Saudi Arabia, Azerbaijan, South Africa and India.

 

McEntire Produce, headquartered in Columbia, SC, is a fresh produce processor, repacker and wholesaler serving the Southeast for over 70 years. McEntire Produce is always looking for ways to improve efficiency and increase speeds in their produce packaging lines to meet customer demand. After initially agreeing to be a beta testing production site for HayssenSandiacre’s Novus Produce vertical form fill seal machine, McEntire Produce has purchased the continuous motion machine for its exceptional performance.   McEntire Produce has been impressed with the Novus Produce Machine since shortly after receiving the machine. Tom Ribken, HayssenSandiacre Sales Executive, represents the southeast U.S. and worked closely with McEntire Produce from install of beta machine to purchase. Ribken comments on McEntire Produce’s decision to go with the Novus, “The wow factor happened when this bagger consistently met speeds of 55 bpm for a compressed 5lb package of shredded lettuce.  The existing baggers in the plant are not capable of attaining the Novus bpm’s while consistently maintaining package integrity.”

McEntire’s Maintenance Manager comments, “We were looking for ways to increase speeds while maintaining clean end seals and low leaker rates. The Novus has delivered on all counts. Our business is continuing to grow and we are looking to add a second Novus combined with an Ishida scale in the near future.”

Along with impressive speeds, the Novus Produce machine also features an independently timed stager which prevents product from contaminating end seals resulting in package leaks.  Other features include independently timed bag squeezer to compress bag size, orbital style knife and Quali-seal jaws.  HayssenSandiacre has worked with national produce companies for many years and helped to pioneer pre-washed, packaged bags of salads/lettuce.  The new Novus Produce machine joins the Ultima family of machines to further extend HayssenSandiacre’s product line which are well-suited for fresh cut produce applications.

 
imPACKED Packaging Event is October 2014 in Padova, Italy

imPACKED Packaging Event is October 2014 in Padova, Italy

Italy’s largest in-house packaging machinery event will be held 13-17 October, 2014 at Simionato’s world headquarters in Padova, Italy. Conservative estimates show over 1 billion packages are produced each day on Simionato and HayssenSandiacre equipment worldwide.

Visitors can explore the latest in VFFS packaging machines, including Simionato’s Logic system with infeed conveyor, multihead weigher, gantry, VFFS bag maker and outfeed conveyor. Various Rose Forgrove flow wrapper models and Novus continuous motion with doy/quad capabilities will also be demonstrated throughout the event.

Many sponsors have joined the event and will be exhibiting the entire week, including ITALPROJECT casepacking and palletising, RIAS handling and coding systems, MOVINOX industrial automation and technologies for food industries, and MD BAG forming sets.

Take this opportunity to see a wide selection of Simionato and HayssenSandiacre machinery along with many other co-exhibitors equipment in action.

  • RCW high-speed scale with Logic System
  • Fragile system
  • Frozen food high-speed complete system
  • Novus VFFS packaging machine
  • Rose Forgrove Flow Wrappers
  • Hayssensandiacre’s Unique Remanufactured Equipment Programme – equipment rebuilt and upgraded by the manufacturer “as new” and with a full warranty.

Food Processors and Distributors can register for free online at www.hayssensandiacre.com/impacked2014 or call Elisa Stival at +39 049 900 6 511

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