British Bakels

British Bakels

HayssenSandiacre’s twin tube intermittent packaging machine produces readymade piping bags, using its specially modified jaws, set at 45 degrees. The Twin machine doubles the production output, whilst reducing floor space compared to two single machines. Each side of the Twin machine can work independently, allowing total flexibility on pack sizes and weights.

Individual dosing pumps mounted on each side of the bag maker, feed the required dose directly into the bags via the forming sets. Finished bags are discharged via two variable speed conveyors. Controls for both the printers and bag maker are conveniently located in one area, allowing for more efficient usage.

Twin TG250

Twin TG250

British Bakels Ltd is an existing customer of HayssenSandiacre and already owns a TG250L purchased in 2004, which is currently being used to pack their range of cake mix products.

Simon Dawson, Engineering Team Leader at British Bakels Ltd, explains British Bakels Ltd’s reasons for choosing HayssenSandiacre, “We were very impressed with HayssenSandiacre’s TG250LFT, particularly its capabilities to produce our ready-made piping bag. This machine was ideal for packing our product. We have worked with HayssenSandiacre previously and we felt confident that they would manufacture a machine to suit all our requirements and we have not been let down.”

 
Country Crest Invests in HayssenSandiacre’s Novus 350 VFFS

Country Crest, based in Lusk in Ireland, has just purchased their 6th HayssenSandiacre machine. Country Crest decided to purchase another continuous motion packaging machine from HayssenSandiacre to help increase productivity in their potato packaging process.  The decision was made easy by the fact that HayssenSandiacre could offer a short lead time and high flexibility on machine options.

Steve Sheridan Maintenance Engineer at Country Crest explains: “We needed to replace one of our existing packaging machines and have had a great experience using HayssenSandiacre machines in the past that it was an easy decision to make. We needed the packaging machine quickly to try and meet our high consumer demand and we were delighted when HayssenSandiacre said that they could meet this requirement”

Country Crest has bought the Novus 350 to produce both pillow packs and block bottom bags using laminate film as part of an upcoming project.

 

The Lipton Tea Factory in Dubai is producing gusseted and block bottom packs for their loose leaf tea using HayssenSandiacre’s Aura 320LD – a VFFS, intermittent motion machine.

The Lipton Tea Factory has had a long standing relationship with HayssenSandiacre, having purchased HayssenSandiacre’s packaging machinery since 2006. According to The Lipton Tea Factory they have always been impressed with the level of service and quality of machinery offered by HayssenSandiacre. It was, therefore, an obvious choice to purchase another HayssenSandiacre machine.

Lipton’s Project Manager Andy Erena said: “We installed our first HayssenSandiacre packaging machine in 2006 and it has been extremely successful. With the growing demand for loose leaf tea, we needed to be able to produce packs at an output that would meet consumer demand. The Aura 320LD allows us to do so.”

“The machines are very versatile and are capable of producing various pack styles from small gusseted packs to large 5kg block bottom packs with carrier handles. We have always been pleased with HayssenSandiacre’s machinery. They are built to last, reliable and easy to use.”

According to The Lipton Tea Factory, it is producing packs at an approximately 75bpm with its installed 320LD.

 

Jakemans Confectioners Ltd is producing pillow packs with euroslot application for their Throat & Chest sweets using HayssenSandiacre’s Novus 250 VFFS continuous motion machine.

Jakemans Confectioners Ltd., part of the Lanes Health group based in Boston, Lincolnshire, UK has recently purchased their third HayssenSandiacre packaging machine. According to Jakemans, they decided to opt for a HayssenSandiacre machine because of the reliability of previously bought machines and the outstanding level of customer service provided in the past.

Jakemans’ Plant Manager Tony Bradshaw said: “The increasing popularity of our Throat and Chest sweets meant that we were having difficulty producing packs to meet consumer demand. I always had it in my mind that we would purchase from HayssenSandiacre. I have worked with HayssenSandiacre machines for 15 years and have always found them to be extremely reliable and very user-friendly.”

“The support that we have received from HayssenSandiacre in the past has been fantastic. There is always someone available to help, even outside of normal working hours. We bought our first HayssenSandiacre packaging machine in 2007 and have always been pleased with the quality of bags that HayssenSandiacre machines produce and the variety of options available, such as the euroslot application.”

Jakemans will be producing packs at approximately 150bpm with the HayssenSandiacre packaging machine Novus 250.

 

At PACK EXPO 2012, HayssenSandiacre will showcase its Novus 350 Quad Transverse Zipper with Yamato Omega Scale. This continuous-motion packaging system combines high speed, flexibility and modular rapid tool-less changeover to produce high-quality standup pouches for a broad range of industries, including food and beverage and consumer packaged goods.

The Novus 350 features HayssenSandiacre’s latest innovations in integrated zipper and stand-up packaging technology, which allow for great flexibility in the machine’s ability to run a variety of bag styles on a single machine. Packagers benefit from limited downtime between changing bag styles thanks to the machine’s modular assembly and ability to handle both zippered and nonzippered pouches.

“Many of our customers are co-packers and in any given day  will package a variety of products in different size bags, all on one line,” said Jamie Asbury, electrical engineering manager at HayssenSandiacre. “The Novus 350 allows a packager to quickly and easily switch from filling one product in quad-seal bags to pillow bags in less than an hour.” Not only can the Novus 350 run different styles of bags, it can handle a range of sizes, from a 2.36” (60mm) bag of  candy to a 16” (400mm) bag of shred cheese. In addition,  the machine features a small footprint for flexible line placement and stainless-steel product contact surfaces for environmental protection. It can run at speeds up to 200 bags per minute.

The machine’s speed and wide range of bag styles are enabled by an Allen-Bradley ControlLogix programmable automation controller (PAC) and Allen-Bradley Kinetix 6000 servo drive from Rockwell Automation. The ControlLogix PAC features an integrated platform for motion and machine control. This integration provides the Novus 350 with a single programming environment and fewer spare parts to maintain, while the control platform’s openness eases integration with third-party components. The Kinetix 6000 servo drives manage the machine’s seven motion axes, helping ensure smooth handling and accurate sealing.

The machine also features an Allen-Bradley PanelView™ Plus 700, 1000 or 1500 human-machine interface (HMI) for operator access to machine information. The easy-to-view screen aids in fast bag changeover by allowing operators to quickly recall recipe settings for different types of packaging. Additionally, the PanelView Plus interface displays machine status and alarms, timing signal entry, servo parameter entry, machine function selects, and size menu selection.

“Using Rockwell Automation products in the Novus 350 is a natural choice for us,” said Asbury. “The market acceptance of Rockwell Automation is high, and that’s thanks to product reliability and ease of integration. Plus, the around-the-clock services mean we can count on Rockwell Automation to help us deliver every product on-budget and on-time.”

For more information, contact:
Lacy Cooper
Marketing Coordinator
HayssenSandiacre
Phone: 864.486.4000
Email: Lacy.Cooper@hayssensandiacre.com

Allen-Bradley, ControlLogix, Kinetix and PanelView are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

 
Goya Bean Packing Facility in Miami FL features HayssenSandiacre Ultima ST VFFS Bagger
Goya Bean Packing Facility in Miami FL features HayssenSandiacre Ultima ST VFFS Bagger

Check out this Packaging World article and accompanying video featuring Goya Foods in Miami, FL. Goya’s new distribution center and dry-bean packing facility produces 1 million cases of bagged beans per year using three fully automated packaging lines. These packaging lines include HayssenSandiacre’s Ultima ST vertical form/fill/seal baggers, allowing the facility to eliminate wasted product and move from line speeds of 65 bags/min up to 92 bpm.

 
Variable Inclined Logic Flex VFFS Bagger
Variable Inclined Logic Flex VFFS Bagger

Dried and filled products, pastries, wafers, fragile snacks, fresh fruits, granules, free flow or sticky products: Simionato has developed a dedicated packaging solution with the aim to avoid product breakage during the packaging process.

The Logic Flex has a variable inclination, between 25° and 55°, allowing the operator to find the best relationship between packing speed and fragility of the product. The special devices applied to Simionato’s Logic Flex machines for fragile products are the result of many years of experience alongside clients that face issues with fragile products. The secret is the reduction of the angles of impact for the product, the softening of impact and the reduction of impacts between each piece. The most efficient “low breakage” configuration is the linear weigher together with the inclined Logic Flex packaging machine. This allows special treatment of the most complicated products, avoiding falls and angles of impact.   Simionato adds that the Logic Flex allows for quick format change as well. In just a few minutes, it is possible to change from one bag type to another (such as flat bottom or four side sealing) or to change the bag size. For more information: http://www.simionato.com/en/confectionary-logic-flex

 
Packaging Machinery Open House in Nottingham, England

Packaging Machinery Open House in Nottingham, England

The UK’s largest open house event for packaging machinery, hosted by HayssenSandiacre and Ishida Europe, wrapped up on February 10th after four days of  demonstrations and meetings. Topics covered during the event included packaging innovations, market trends, pack styles, film innovations, health & safety and environmental initiatives. Co-exhibitors included G. Webb Automation (Auger Filling Equipment), Herma Labelling Equipment, ICE Printer Technology and National Flexible Packaging Film.

Check out VIDEO of the highlights here: http://www.touchpointec.com/HayssenSandiacre/OpenHouse2012Video.htm

 
PMT Magazine

PMT Magazine Names Florida Specialties 2011 Packaging Line of the Year

Congratulations to Florida Specialties, PMT’s 2011 Packaging Line of the Year. HayssenSandiacre vertical baggers and Thiele case packing systems are part of the premier line located in Immokalee, producing 12 oz. bags at up to 120 bags per minute. Florida Specialties enlisted the processing and packaging expertise of Heat and Control, Hayward, Calif., to develop an overall packaging solution that would integrate seamlessly with the facility’s already established washing and case packing lines. We invite you to read the full story and recognition of Florida Specialties on PMT’s website:

http://www.pmtdirect.com/Articles/articledetail.cfm?ItemNumber=2459

 
Simionato Packaging Systems Italy

Simionato Packaging Systems Italy

DUNCAN, S.C. — November 15, 2011 — Michael T. May, president of HayssenSandiacre, Inc., announced the stock purchase of Simionato Integrated Packaging System S.r.l., formerly privately owned through Vela Capital. Simionato is a manufacturer of integrated flexible packaging systems based in Mestrino, Italy. The combined organization aligns major operation bases in Italy, England and America. With 20,000 machinery installations worldwide and annual revenues approaching $100 million the organizations bring their combined richness of culture and experience to the global flexible packaging industry. The addition of Simionato expands HayssenSandiacre’s range of flexible packaging equipment solutions as well as our geographical presence in new global markets,” May said. “By leveraging the products and experiences of our U.S., U.K. and Italian operations, we are confident the Simionato product line will be immediately accretive to the worldwide HayssenSandiacre business model.”
Established in 1963 with the production of a vertical packing machine, Simionato today is a market leader in the design, manufacture and support of integrated packaging systems. With more than 5,000 installations in plants located all over the world, Simionato enjoys a reputation as a quality provider of complete system solutions.
“We are pleased to join HayssenSandiacre as this provides even greater capability to support customers as an enhanced global packaging systems partner with a broad platform of machinery solutions and an expanded network of sales and service team members,” said Monica Pugiotto, who will continue as COO of the Simionato operation in Italy.
With the integration of Simionato, HayssenSandiacre gains expanded entry into the European, Middle Eastern and South American marketplaces through an established market leader in products that are complementary with HayssenSandiacre’s own offerings. “This strategic combination of organizations and technologies is very much in alignment with our vision of providing system solutions to meet the range of our customer’s global operational needs” explained Simon Lagoe, managing director of HayssenSandiacre Europe in Nottingham, U.K.

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