Forno Miotti TartsItalian-based Forno Miotti is a family-owned bakery established near Padua by Cesare Miotti back in 1930. The company, currently run by Cesare’s grandchildren Ferdinando and Luca Tabaschi, has been producing delicious bakery products with the same passion and care its founder had in the past. Forno Miotti’s specialties are artisanal fruit tarts, full of flavor and fragrance, like homemade cakes.

To support the growing demand for these little bites of heaven, Forno Miotti has just recently installed a Schib CO50 packaging machine.

Schib CO50

Luca Tabaschi, Production Manager, explains his decision to turn to Schib. “In up-scaling our production we needed a dependable packaging machine that could offer us enough flexibility to pack our tarts selection. We opted for Schib because of their experience in the bakery industry. The Schib CO50 machine is extremely well built and it ensures that we are able to meet our increased production requirements.”

Fharid Peron, Sales Executive at Schib, comments: “We are very proud to be part of the fantastic growth of Forno Miotti, an outstanding example of the Italian dedication to quality.”

 

MercaSID is a Dominican company, dedicated to offering the best products for family, home and industry. Founded in Santo Domingo in 1937 as SID – Sociedad Industrial Dominicana – a company committed to producing cooking vegetable oils, through the years it expanded its array of offerings by introducing new varieties of oils, margarine and detergents. MercaSID S.A. started off in 1999 when SID merged with large Dominican food producing company Mercalia, S.A.

Currently, the company is partnering with global market leading brands and its portfolio includes a variety of goods across several industries such as agro-industrial products, citric fruits, cattle & meat product processing, water processing, and floriculture.

As the business is continuing to grow, MercaSIDMercaSid Logo has decided to launch “Plum Cake” as a new product to complement its existing range. The company has just recently bought and started up a brand new Plum Cake processing line at the end of which it has installed a state-of-the-art automatic “Plum Cake” packaging line from Schib, a Hayssen Flexible Systems company.

Ms. Ligia Bonetti Du-Breil, President of MercaSID, and Mr. Osvaldo González, Purchase Manager, have found the Italian HFFS equipment manufacturer Schib to be the most reliable partner for them, in light of  Schib’s proven expertise in the bakery industry.

Schib team members join to declare “We have been proud to support MercaSID with this new project in the bakery field and we are excited for the growth of their market share”.

The Schib automatic packaging line at MercaSID is capable of running up to 300 packs per minute.

It features a tilting system for the distribution of the incoming rows of products. This module, that comes complete with a product aligning system, sees to separating, aligning and distributing the Plum Cake rows that arrives from the processing line. After this station, a suitable conveying system that includes a 90° curve advance the Plum Cakes towards an electronic in-line feeder that regulates the product flow and feeds a servo driven flow wrapper. A Rockwell Allen-Bradley platform controls the entire packaging cycle.

 


Michelle’s Bakery
is a local favorite near Rutherford College, North Carolina. Alongside their grill, Michelle’s Bakery distributes a large variety of homemade cakes, pies, cookies and other desserts. Michelle’s Bakery recently trialed a new Rose Forgrove Merlin Blu flow wrapper. The company needed a flow wrapper that could handle the packaging of various smaller bakery items as well as whole pies and larger bakery products for retail display.

Tammy Cannon, Co-owner of Michelle’s Bakery, oversees the packaging of their bakery product lines, and was happy to accept the Merlin Blu on a trial basis. Positioned for substantial growth, the company had a need for automated packaging equipment.  Michelle’s Bakery has since purchased that same Merlin Blu, which steadily wraps cookies day after day. One of the features that appealed to Cannon was the hygienic features, with tool-less removal of guarding, which makes for fast and easy cleaning of the flow wrapper. Another benefit of the Merlin that led to a final sale is its capability to handle a wide range of products with its easy to use adjustable forming box and wide jaws. Taking advantage of these features and the user-friendly operator interface, Michelle’s Bakery can easily switch from wrapping small cookies to full size pies. The B&R Industrial Automation control system with color icon controls make it easy for Cannon’s team to set packaging parameters and make quick changeovers.

Ryan Glenn, Horizontal Sales Leader for Hayssen Flexible Systems, coordinated the project with Michelle’s Bakery. He comments, “I initially bought one of Michelle’s Bakery pound cake slices while traveling. I was impressed with their high-quality bakery products.  Their close proximity to our global headquarters in Duncan, SC, where the Merlin Blu is manufactured, made them an ideal candidate for a beta installation. The Merlin Blu is an ideal flow wrapper to help them achieve packaging that effectively displays Michelle’s Bakery tasty treats while maintaining the freshness of their products. I look forward to partnering with Michelle’s Bakery as their operations continue to grow.”

Currently, Michelle’s Bakery is using the Merlin Blu to wrap their famous chocolate oatmeal cookies in single serve packs at 50 packs per minute, as well as whole coconut pies at a rate of 25 per minute.

 
Amica Chips Speaks at 2014 imPACKED event in Italy

Amica Chips Speaks at 2014 imPACKED event in Italy

Hayssen Flexible Systems recently held the 2014 imPACKED event in Padova, Italy, with Amica Chips as the featured customer sponsor. This video recaps highlights from the week-long show as well as interviews with customers, suppliers and packaging partners from around the globe. The event features vertical and horizontal form fill seal equipment and related equipment from Barry-Wehmiller  including Schib flow wrapping and packaging lines, Thiele Technologies case packing, Accraply labeling and Pneumatic Scale Angelus filling systems. For more info on upcoming imPACKED events, please contact info@hayssen.com.

 

MOLINO ANDINO S.A. headquartered in La Paz is a large Bolivian producer of Flours and Pasta who has been present on the market for over 35 years. Molino Andino purchased its first wheat flour mill in 1978. In 1999 Molino Andino started to diversify its offerings by acquiring its first pasta processing lines and the company has been steadily expanding its output since. In 2010, Molino Andino decided to enter the bakery business by purchasing a processing line for panettone and muffins and it is currently installing another two state-of-the-art biscuit lines as well as one wafer line in a plant of over 7000 m2.

In view of major growth, MOLINO ANDINO S.A. is now further expanding by creating ALIMENTOS AGUA CLARA S.A. that will start its operations in June, 2015 in the new Santa Cruz site.  To improve efficiency in its packaging division at the historic plant of La Paz, as well as to freshly equip the new Santa Cruz plant, MOLINO ANDINO has completely relied on SCHIB – HAYSSEN FLEXIBLE SYSTEMS technology.

Carlos Gutierrez Vega, Managing Director of Molino Andino, affirms that he made the decision of contracting Schib because of the excellent reputation Schib enjoys in South America.  Schib, an Italian-based manufacturer, is very well known and appreciated for both the high quality of its equipment and the careful after-sales service it offers to the customer base.  Schib Sales Director Elvio Corato adds, “Culminating a constant field work, Schib is now acquiring this important job order that includes various primary and secondary packaging lines for wafer and panettone as well as for biscuits and crackers in pile and on edge.”

Schib’s lines dedicated to on-edge collations of products are ideal for packaging biscuits, crackers, and cookies on edge, assuring that the product is gently handled and yet offering total control of the slug throughout the packaging cycle. A 90° feeder takes the products on edge, either manually or automatically fed, and transfers them into the in-feed chain of the flow pack machine.  At this point, the collations of products are supported and transferred to the end seal head.  5-axis servo control, automatic film splicing, photocell for print registered films, and No Product – No Bag function complete the line configuration. Speeds up to 120 packs per minute. For more details, visit Schib’s website.

 

Rose Forgrove has introduced their latest flow wrapper, with extensive hygienic features. The Merlin “Blu” is innovatively engineered with several tool-less removal features and easy-to-clean design suitable for a wide range of challenging industries.

Michael Dann, Director for Rose Forgrove, notes that the Blu Series Merlin flow wrapper has a number of features that make it inherently hygienic and easy to use. “The Merlin Blu infeed can be dismantled without tools in less than 2 minutes and has a quick-release infeed catch tray. The folding box is self-threading and simple to adjust.” Dann added, “This flow wrapper sets a new standard in hygienic flow wrapping technology for its class and delivers tremendous value to our customers.”

The hygienic features also include sloped surfaces and rounded legs that minimize debris build up. The easy-to-clean features are matched by technical highlights of “no product-no bag”, a feature that minimizes film waste, and an intuitive icon-based interface for fast, repeatable changeovers. The new guard design provides operators a clear view of the product throughout the wrapping process.

“The greatest interest for this model is coming from bakery, confectionery and fresh produce companies,” said Ian Bickerdike, Business Development Leader – Horizontal Systems. “The versatility is there for a wide range of food applications, as well as personal care and medical/pharmaceutical flow wrapping applications; which makes the Merlin “Blu” a perfect machine for contract packers. The design team has also minimized the footprint substantially for this model.”

Dann also alluded to the immediate future of Rose Forgrove’s product line, saying, “We have invested in new engineering team members in support of a major horizontal wrapper systems growth initiative. Our ‘One Global Team’ culture has seen the benefits of leveraging all capabilities to gain a competitive advantage in the market.”

The production rate for the Rose Forgrove Merlin Blu is 100 (single jaw) to 200 (twin jaw) packages per minute, and package range is up to 120mm high by 300m wide.

Rose Forgrove distinguishes itself through innovative engineering that focuses on delivering exceptional performance and functionality without compromising durability or simplicity. One of the longest standing and most respected flow wrap manufacturers in the packaging industry, Rose Forgrove’s tailored wrapping systems are hygienic, easy to operate and suitable for a vast range of applications. Rose Forgrove services a broad range of industries across the globe.

 

In support of a major horizontal wrapper systems growth initiative, Hayssen Flexible Systems recently acquired Schib Packaging S.r.l., based in Monte di Malo (Vicenza), Italy. Schib is a leading-edge company in the production of horizontal flow-wrapping machines as well as automatic feeders and automated wrapping systems.  The combined organization leverages capabilities and experiences to gain a competitive advantage in the global flexible packaging market.


Schib Packaging began as a wrapping machinery business in 1968 and over the years has provided packaging solutions for diverse industries from food sectors such as candy, biscuit and bakery to non-food sectors including personal care, household items, and industrial components.  You can view this video to learn more about Schib’s packaging equipment portfolio. Contact Ryan Glenn for more details, or read the full press release.

 

Fox’s Biscuits, one of the UK’s leading biscuit manufacturers, located in Batley in the UK, has recently purchased a new Rose Forgrove Merlin HSE flow wrapper from HayssenSandiacre.

Fox’s Biscuits, who are part of the 2 Sisters Food Group, a food manufacturer with 47 sites based throughout Europe, have been working in partnership with HayssenSandiacre on their Caffè project to assist with a new product launch. Their recently purchased Merlin HSE is currently packing Thins and Snaps in trays, through a hand-fed line.

Fox’s Biscuits is an existing Rose Forgrove customer, with over 5 flow wrappers on site in Batley, Leeds.

Chris Rogers, Project Engineer at Fox’s Biscuits in Batley, explained why they opted for the Merlin HSE flow wrapper, “Partnering with Rose Forgrove for this project could not have gone more smoothly. The installation was carried out professionally, efficiently and on time. HayssenSandiacre promised us a machine on a short lead time. This was essential to enable us to meet consumer demand and the launch of our new product.”

According to Chris Rogers, having the opportunity to utilise HayssenSandiacre’s well-equipped technology centre was a key factor in deciding on pack specification. “HayssenSandiacre assisted with all initial products and packaging trials, ensuring a high seal integrity.”

Fox’s Biscuits Merlin HSE is producing packs at a throughput of approximately 70 packs per minute.

 
WalkersNonSuch Purchases Rose Forgrove for Wrapping Toffee Sweets

WalkersNonSuch Purchases Rose Forgrove for Wrapping Toffee Sweets

Existing customer, Walkers NonSuch has purchased their second  Rose Forgrove  flow wrapper in the space of a few months at HayssenSandiacre’s in-house packaging event.  Walkers NonSuch, a family-owned business based in Stoke-on-Trent in the UK, produces an assortment of toffee sweets and bars, sold in over 35 countries worldwide.

Prior to imPACKED 2013, Walkers NonSuch purchased a Rose Forgrove Merlin HSE flow wrapper to replace an existing mechanical Merlin and thereby increase their production rates. Walkers NonSuch was so impressed with the efficiency of the Merlin and the quality of the packs produced, that they attended the imPACKED 2013 show, with the intention of purchasing the Merlin exhibition machine.

Ed Walker, Director of Production at Walkers NonSuch, explained his decision to purchase another flow wrapper, “We have been customers of HayssenSandiacre for many years now, so when we decided to update our packaging machinery it was an obvious choice to buy the Merlin. The Merlin is an extremely reliable flow wrapper and has always produced high quality packs. When we were offered the latest Merlin HSE on a short lead time from the show, we did not hesitate to take up the offer.”

The next imPACKED event will be held Oct 13-17, 2014 in Venice, Italy at Simionato’s World Headquarters.

 

Cranswick are starting food production with premium pastry product manufacturer Yorkshire Baker next month as part of a new business venture. They will be packing their products using Rose Forgrove Merlin HSEs from HayssenSandiacre.

A new business division within Cranswick has been set up called the Cranswick Gourmet Pastry Company, which will not only see an increase in jobs, but also a greater presence in the food market.  Cranswick who produce premium pastry products, such as sausage rolls and pies were keen to get the new project moving along quickly.

HayssenSandiacre is supplying Cranswick with two Merlin HSE loan machines, while their new machines are being built to ensure that Cranswick will be able to meet their production requirements.

Rollo Thompson – Managing Director at Continental Fine Foods/ Yorkshire Baker said “Our range of Yorkshire Baker products is already available from some deli counters, but we will be up-scaling our production, so that we can supply to even more delis and shops in the future.”

“We opted for Rose Forgrove Flow Wrappers because of their extensive experience working within the bakery industry and HayssenSandiacre’s reputation for producing packaging machines of superior quality. The machines are extremely well built and lend themselves well to our working environment.  We didn’t want to stop production, so it was great that HayssenSandiacre offered us the opportunity to loan two machines for the duration of the new machine build.”

The Merlin HSE Flow Wrapper is flexible and dependable with an extensive machine range, which makes it ideal for packing a variety of different products. The Merlin HSE is available with a variety of options, such as stainless steel construction, pin type perforator, infeed extensions and gusseting units.

For further information, please contact HayssenSandiacre sales team.

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