Integrated Packaging Lines Weigh and Bag Various Types of Cereals

Santiveri Healthy Food and Natural Alternative MedicineIn 1885, a young man named Jaime Santiveri in Barcelona, Spain was diagnosed with a severe lung disease. He tried every type of medicine available in the market at the time. The only option was to try a natural, alternative medicine and luckily for him, it was the right solution. With a healthy lifestyle and alternative medicine, Jaime Santiveri was able to successfully recover from the disease. So in 1914 he opened his first factory in Spain, where he produced his own products and the company has never stopped since.

Today, Santiveri S.L. packs various types of genuine and healthy products. Cereals and bakery products are weighed and bagged on  Hayssen Logic 35 vertical form fill seal machines. The packaging line is equipped with special accessories for creating stand-up  quad bags, ranging in size from 100g to 1Kg. In order to make perfect bags, the VFFS includes a nip drive metering roll, heated plate system and updated quad sealing system. The end result is a perfectly sealed and formed quad bag at production rates of more than 40 bags per minute. The nip roller system simplifies and secures the film movement avoiding film slip while increasing speed, as well as extending the life of silicone pull belts.

The customer visited Hayssen’s Italian factory in Padova and tested the Logic machine before it shipped to Spain. Javier Santiveri, grandson of the first Santiveri, says of this most recent order, “I buy Hayssen because I have several Simionato VFFS systems and through the years the service has evolved to meet our needs and we are satisfied.”

For additional information on Santiveri S.L., visit the website http://www.santiveri.com/en/home

 

Forno Miotti TartsItalian-based Forno Miotti is a family-owned bakery established near Padua by Cesare Miotti back in 1930. The company, currently run by Cesare’s grandchildren Ferdinando and Luca Tabaschi, has been producing delicious bakery products with the same passion and care its founder had in the past. Forno Miotti’s specialties are artisanal fruit tarts, full of flavor and fragrance, like homemade cakes.

To support the growing demand for these little bites of heaven, Forno Miotti has just recently installed a Schib CO50 packaging machine.

Schib CO50

Luca Tabaschi, Production Manager, explains his decision to turn to Schib. “In up-scaling our production we needed a dependable packaging machine that could offer us enough flexibility to pack our tarts selection. We opted for Schib because of their experience in the bakery industry. The Schib CO50 machine is extremely well built and it ensures that we are able to meet our increased production requirements.”

Fharid Peron, Sales Executive at Schib, comments: “We are very proud to be part of the fantastic growth of Forno Miotti, an outstanding example of the Italian dedication to quality.”

 

T Wilson and SonsT.Wilson’s fresh carrots packaged on Hayssen Flexible Systems VFFS machine

T.Wilson and Sons (Farmers) Ltd, a family-run business in Merseyside, England, farms a wide variety of high quality fresh produce. In order to pack all their fresh products, T.Wilson relied once again on Hayssen Flexible Systems’ technology, specifically a Simionato Logic vertical packaging machine.

During the Pre-Dispatch Inspection, Rob Wilson explained his decision to buy the Logic bag maker, “I need a machine that is easy to use and when switched on, it just works. This is what I will get with the Simionato Logic 35 bagger. It is a simple machine, versatile and long lasting.”Logic VFFS

The customer’s existing weighing system feeds the Hayssen vertical packaging machine with fresh carrots. The carrots then fall into a custom-made cone and a forming tube. The tube has a shatterproof mechanism, which eliminates any problems related to film breakage during the product flow.

For additional information on all products, visit the website www.hayssen.com.

 

Southern Salads Continuous Motion PackagingSouthern Salads, based in Kent in the UK has recently installed two Novus 350s to pack their Iceberg lettuce and other leaves. This installation is part of a major investment in their processing and packing facility.

Southern Salads is a hugely successful family run business. Starting life off in markets in London, CEO & founder Ray Boakes developed the business by supplying shredded lettuce to multinational high street restaurant chains and has continued to serve this market ever since.

Southern Salads is a long-standing Hayssen Flexible Systems’ customer who utilise several intermittentSandiacre TG 320 machines to pack their products. When they decided to move forward with continuous motion packing, it was a logical move to choose Hayssen Flexible Systems’ machinery. Their new Novus produce specification machines have been specifically designed to improve speeds, pack integrity and decrease maintenance and servicing costs against current machines.

The unique product stager device prevents product from getting into the end seals and the Novus’ Quali-seal jaws offer extended sealing times and increased pack seal integrity. The Novus’s independent bag squeezer reduces oxygen levels in the bag, while the gas flushing feature slows down bacterial growth, increasing the longevity of the product’s shelf life. “Hayssen Flexible Systems’ ability to supply machines with a guaranteed increase in output and seal integrity was a key decision making factor to help us better serve our customers,” says Andrew Boakes, Managing Director at Southern Salads.

Andrew Boakes explains further “Having experienced Hayssen Flexible Systems’ outstanding after sales service support for many years it was an easy decision to continue our relationship with them. Their technical team are always readily available to give support and advice which we highly value.”

 

AuraConstant investment in people and equipment has made Five Star Fish one of the most respected suppliers to the Foodservice market.  The UK’s leading supplier of fish products, Five Star Fish, based in Grimsby, has recently purchased two turnkey solutions from Hayssen Flexible Systems.

Five Star Fish, part of the 2 Sisters Food Group, is a primary and secondary whitefish processor specialising in a wide range of bespoke fish products, for the catering and foodservice market. Their products consist of fresh fish products,IQF, breaded and battered fish. Five Star Fish

Mike Samphire, Engineering Manager at Five Star Fish, was delighted with their new Aura VFFS machines, the installation and performance.

“The install and commissioning phase went well and according to plan, which meant there was no disruption to our overall production requirements. With Hayssen Flexible Systems’ help we were able to find the ideal full technical solution to suit our budget,” comments Mike Samphire.

As part of the project, Hayssen Flexible Systems offered Five Star Fish a pre-shipment inspection and operator familiarisation, allowing them to review the machines prior to arrival on site.

“We had regular communication with Hayssen Flexible Systems’ project management team throughout the entire order process, keeping us up to date with what was happening with our systems during the entire manufacturing process. The support from customer services, including the availability of spares from Nottingham was a definite bonus for us.”

Due to production demands, Five Star Fish needed their new machines a week earlier than originally expected. Hayssen Flexible Systems was able to meet this late request and achieved the early delivery. The Aura 450LF VFFS intermittent packaging machines complete with Yamato weighers were installed in two days over a weekend, enabling production to catch up the backlog after the first shift, thereby ensuring that there was no disruption.

Five Star Fish’s Aura 450LFs are currently on site packing pillow packs of IQF breaded fish fillets at various weights ranging from 220g – 2700g at speeds of approximately 60ppm.

For additional details regarding this case study, please contact info@hayssen.com

 

Goji Berries from ULSTAR Packaging in High-Quality Bags

“Goji berries strengthen the body and give long life,” says a Chinese medicine saying. ULSTAR, a company in Lana, Italy packages these berries, also considered the “fruit of well-being” as well as high quality cranberries and natural juices. ULSTAR is a wholesale company utilizing the latest technology packing system made by Hayssen Flexible Systems.

The complete packaging line includes infeed conveyor, Simionato multihead weigher RCW8B15Simionato Logic 35 packaging machine and a combined checkweigher with metal detector. The line is installed in a controlled atmosphere to ensure quality and safety of the product.

ULSTAR Packaging Facility

ULSTAR Packaging Facility

The Simionato RCW 8B15 weigher has a technology called “boost” that ensures high weighing accuracy and high speed. The multihead weigher is connected to the Simionato Logic 35 packaging machine, in which ULSTAR produces 4-side-sealed block bottom bags.

Thanks to the full system’s flexibility, ULSTAR has the option to pack different types of products, from high to low viscosity. ULSTAR can easily change recipes to produce “tailored” packages for third parties. “Yes, we are very happy with the investment. It is our first Simionato packaging machine and is doing its job every day!” says Rainhard Oberkofler, manager at Ulker.

For additional information ULSTAR and Goji berries, visit the website www.ulstar.eu.

 

MercaSID is a Dominican company, dedicated to offering the best products for family, home and industry. Founded in Santo Domingo in 1937 as SID – Sociedad Industrial Dominicana – a company committed to producing cooking vegetable oils, through the years it expanded its array of offerings by introducing new varieties of oils, margarine and detergents. MercaSID S.A. started off in 1999 when SID merged with large Dominican food producing company Mercalia, S.A.

Currently, the company is partnering with global market leading brands and its portfolio includes a variety of goods across several industries such as agro-industrial products, citric fruits, cattle & meat product processing, water processing, and floriculture.

As the business is continuing to grow, MercaSIDMercaSid Logo has decided to launch “Plum Cake” as a new product to complement its existing range. The company has just recently bought and started up a brand new Plum Cake processing line at the end of which it has installed a state-of-the-art automatic “Plum Cake” packaging line from Schib, a Hayssen Flexible Systems company.

Ms. Ligia Bonetti Du-Breil, President of MercaSID, and Mr. Osvaldo González, Purchase Manager, have found the Italian HFFS equipment manufacturer Schib to be the most reliable partner for them, in light of  Schib’s proven expertise in the bakery industry.

Schib team members join to declare “We have been proud to support MercaSID with this new project in the bakery field and we are excited for the growth of their market share”.

The Schib automatic packaging line at MercaSID is capable of running up to 300 packs per minute.

It features a tilting system for the distribution of the incoming rows of products. This module, that comes complete with a product aligning system, sees to separating, aligning and distributing the Plum Cake rows that arrives from the processing line. After this station, a suitable conveying system that includes a 90° curve advance the Plum Cakes towards an electronic in-line feeder that regulates the product flow and feeds a servo driven flow wrapper. A Rockwell Allen-Bradley platform controls the entire packaging cycle.

 
SGL Co-Packing Novus VFFS

The new Novus 350 packing machine in situ at SGL Co-packing's clean room at one of its factories in Nelson, Lancashire, UK

SGL Co-packing Limited, the Nelson, Lancashire-based contract packer and contract manufacturer, reports that it has invested in new packaging equipment this year in response to customer demand – extending its ability to provide flexible, high-speed packing solutions. The company is a wholly owned subsidiary of The Keswick Enterprises Group – the UK-based supply chain services specialist.The investment includes a new Novus 350 continuous motion vertical form fill and seal packing machine from Hayssen Flexible Systems. This robust, reliable and flexible unit may be adapted to create various pack styles – including quad pack, Doy and block bottom, as well as the standard pillow pack.

SGL Novus CloseUp

The new Novus 350 will extend SGL Co-packing's ability to provide flexible, high-speed packing solutions

Andrew Palmer, Chairman of SGL Co-packing, commented: “We are looking to build on our success as a leading UK co-packer by investing further in systems and equipment to support the development of customers’ products. The new Novus machine meets our requirements for high quality, flexibility and cost-effective operation, and has already generated considerable interest from existing and prospective customers.”

For more information please see www.keswickenterprises.com or www.hayssen.com.
 

The UK’s leading supplier of dried fruits, nuts and seeds, Whitworths, has recently purchased Hayssen Flexible Systems’ Novus VFFS continuous motion packaging machine. This is the second machine that Whitworths has purchased in the space of 12 months.

Whitworths was established 125 years ago in the UK and is a widely recognised brand, offering products for snacking, as well as baking purposes. The company started off as a flour producer and throughout the years has expanded to producing dried fruit and nuts.

Whitworths’ first machine was purchased to improve the output at which Whitworths was packing bags of dried fruits. Due to increased customer demand, Whitworths needed a new machine for their additional nut packing line and decided to opt for another Novus 350. Whitworths has worked with Sandiacre’s intermittent machines for a number of years and has been impressed with the reliability of their machines. During Interpack, they visited the Bary-Wehmiller stand and decided to purchase the Novus demonstration machine on a short lead time.

Whitworths, based in Wellingborough in the UK, was impressed with both the machine layout and the Novus’ flexibility to produce pillow, quad and Doy packs. The machine layout of Whitworths’ machine, allows easier accessibility to the operator interface, thereby enabling the operator to switch between the machine’s different features with ease.

According to Sean Cornes, Engineering Manager at Whitworths, the simplicity and ease of maintenance of the Novus have significantly assisted their production. Sean Cornes, commented, “The Novus machine has helped us to increase our productivity in the packaging of our fruit, nuts and seed products. It is easy to operate and customer support is always available from Hayssen Flexible Systems.”

The Novus VFFS machine is highly flexible and is customised to meet customers’ requirements. The modular assemblies included with the Novus machine help to reduce changeover times, making changing pack styles simple and quick. For more information, please contact sales@hayssen.com.

 


Michelle’s Bakery
is a local favorite near Rutherford College, North Carolina. Alongside their grill, Michelle’s Bakery distributes a large variety of homemade cakes, pies, cookies and other desserts. Michelle’s Bakery recently trialed a new Rose Forgrove Merlin Blu flow wrapper. The company needed a flow wrapper that could handle the packaging of various smaller bakery items as well as whole pies and larger bakery products for retail display.

Tammy Cannon, Co-owner of Michelle’s Bakery, oversees the packaging of their bakery product lines, and was happy to accept the Merlin Blu on a trial basis. Positioned for substantial growth, the company had a need for automated packaging equipment.  Michelle’s Bakery has since purchased that same Merlin Blu, which steadily wraps cookies day after day. One of the features that appealed to Cannon was the hygienic features, with tool-less removal of guarding, which makes for fast and easy cleaning of the flow wrapper. Another benefit of the Merlin that led to a final sale is its capability to handle a wide range of products with its easy to use adjustable forming box and wide jaws. Taking advantage of these features and the user-friendly operator interface, Michelle’s Bakery can easily switch from wrapping small cookies to full size pies. The B&R Industrial Automation control system with color icon controls make it easy for Cannon’s team to set packaging parameters and make quick changeovers.

Ryan Glenn, Horizontal Sales Leader for Hayssen Flexible Systems, coordinated the project with Michelle’s Bakery. He comments, “I initially bought one of Michelle’s Bakery pound cake slices while traveling. I was impressed with their high-quality bakery products.  Their close proximity to our global headquarters in Duncan, SC, where the Merlin Blu is manufactured, made them an ideal candidate for a beta installation. The Merlin Blu is an ideal flow wrapper to help them achieve packaging that effectively displays Michelle’s Bakery tasty treats while maintaining the freshness of their products. I look forward to partnering with Michelle’s Bakery as their operations continue to grow.”

Currently, Michelle’s Bakery is using the Merlin Blu to wrap their famous chocolate oatmeal cookies in single serve packs at 50 packs per minute, as well as whole coconut pies at a rate of 25 per minute.

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